Wednesday 23rd May

Worklist:
Cassette shelf set-up test
Review stock for exhibition
Review backscene and lighting options for exhibition

Geoff had been busy during the week and applied a coat of dark grey undercoat to all visible parts of the baseboards. Another coat will be applied in due course.


In the first full test, the trestles were set up, shelf arms extended, boards fitted and the cassette shelf dropped into place, and it all worked perfectly.


We had previously decided that with very limited scope for train movements and storage on the layout, we would have to carefully consider the suitability of the large range of stock available to us. The first job was to sort through all of the stock available today, including John's, and categorise everything into three sections - usable, requiring an acceptable amount of work and unusable/unsuitable. More stock will be assessed in due course.


Realistic wagon loads rather than those with no obvious purpose in the station would be preferred. It was agreed that the layout represented a time when quarry traffic was still abundant, but Worton Court traffic was in decline. A preservation group were in the process of establishing themselves, maintaining basic traffic, but using a wider mixture of stock and exhibits such as the gasifier and generator equipment.

Typical train movements identified were:

Full and empty quarry wagons (loco's TBA) to and from the quarry.
Equipment, supplies and materials to and from the quarry - timber, steels, fuel oil, tar etc.
Passenger trains: loco + two bogies coaches + brakevan and loco + three coaches (maximum for current cassettes).
There is no 'industry' at Worton Court so simple deliveries (originally to the estate) would make the bulk of the trains. Goods in vans, bogie wagons, 4 wheel wagons, coal, coke - simple, but basic movements.

Typical of the discussion:- John's Vale of Rheidol brakevan, although to scale, was considered too large for the line. Peco vans and brakevans were ok. John's Festiniog brakevans would be considered, once the excessive weather was remedied. Coaches derived from Californian tramcar kits were again, too large and over weathered. All of the available bogie coaches were ok and more were available. John's Snailbeach hoppers were passed on the basis that they were nicely modelled and could easily have been used at such a quarry. Class 'D' bogie wagons of different sources were included for use as general carriers, although some work to reduce the amount of pale weathering was required. The bogie coal wagon reminded us that the area between the headshunt and the main siding was to be developed into a coal yard for local residents, which needed to be developed. Coke for the gasifier would be delivered by 4 wheel wagons and Peco wagons would be used, once overhauled. Several wagons were rejected on the basis of their condition, requiring far too much time to repair. John's Peco Hunslet was perfect for passenger use. All other loco's were tested - Laurences 0n30 diesel worked really well, but his LAT was found to be damaged. Geoff's Cambletown Atlantic was too big. Stephens Fleischman 0-4-0 freelance loco needed its flanges filed down. Small diesels and battery loco's would be considered when available. Additional stock from all three of us will be reviewed in due course.

It was noted that a fair bit of stock would not make it onto the layout, but it would still be nice to display some of those items. To this end, a stepped display unit could be formed over the front of the fiddleyard, for the purpose and to hide the yard itself.

The next item for discussion was the backscene. Stephen had been to the Swing show at Littlehampton and had circulated some photos including a very basic continuous backscene with very lightly described clouds, which he thought could be replicated 'in-house'.


Geoff had brought the Gaugemaster cloud backscene discussed the previous week. Simply clamped in place, it was effective in the upper areas, but not at ground level. However, the addition of hedges, trees, fences etc, possibly even on an additional 'bolt-on' frame might pull it together. It certainly changed the appearance of the layout.




Ideally, the backscene should be in one piece as noted at recent shows, which would also require a support system, but this could all be difficult to achieve and costly. We knew that thin, flexible plastic with a scene printed on it was now used, but it might not be possible for us. Geoff suggested some stiffened roller blind material might be suitable as a base for printed sheets to be applied, but how long would it last? Investigation obviously required.

Stephen suggested that whilst the backdrop was possibly something that could be left off if it became unattainable and/or expensive (for just the one show), lighting in what we all remembered was quite a dark hall, could be essential, but only if an inexpensive solution was available. To this end, a friend of Stephen's had 'donated three lengths of redundant LED strip lighting. Some was left-over from a failed experiment and some was just left-over. Stephen will investigate what still worked, power supplies and LED colours, at home. The strips could be mounted in painted rainwater guttering clipped into brackets, fixed to thin metal straps bolted onto the back. This might solve the backdrop support as well.


Geoff's ticket office caravan is making slow progress, but it progress.






Wednesday 16th May

Worklist:
Trestles
Cassette shelf brackets
Painting

We continued where we left off making the fourth trestle that will be used to support the fiddleyard at the exhibition. The top of the trestle had been cut to length and the leg unit on one end re-positioned. 12mm studding was scrounged from the bits box and cut to length. Clearance holes were drilled for the studding.


The top rail was drilled and the holes tapped.


The rails were threaded onto the studding. The assembled top was fixed to the trestle top with washers and nuts, levelled approximately. We know the workshop floor is not level and the exhibition floor will have some irregularities, so packers will be required.


After prolonged discussion, we decided on a fixing method for the fold-out cassette shelf brackets. Timber was cut and the holes for pivot bolts drilled. The system relies on the rear of the extended support arm pressing against the underside of the baseboard framework. The wingnut holds the arm in place when not in use.



Finally, aluminium angles were shaped to provide an edge stop for the shelf. (Arms in stored position)


With time in hand, Geoff made a start on a long outstanding project - painting the baseboards. Black had been the first choice when assessing boards at recent shows. However, when a search was made through dozens of tins of paint from numerous projects none could be found, but a tub of dark grey undercoat was discovered. It would make a decent undercoat anyway, so a coat was applied and everyone agreed it was perfect.



The only issue was the paint was oil based with a 16-24 hours drying time. Just the front faces were painted so the boards could be stored under their usual cover. It's going to take a while to finish them.




Wednesday 9th May

Worklist:
Complete cassette shelf
Bits and pieces

The cassette shelf was the main focus of attention and Laurence, with help from Geoff, glued and screwed the ply edges to the melamine chipboard hinged base.


As expected, the 'omitted' tee nuts were fitted, just to fill the holes. (We might get around to painting them some time, but the surface is good for sliding cassettes up and down so we might leave well alone).


The RWP's on the main building had been knocked off, so Stephen repaired them with brass fixings, adding a couple more for good measure. He also painted and fitted a small 'upright' phone that Geoff had sourced for the office.

After a prolonged lunch break in the sunshine, all three were then engaged with making-up the fourth trestle that will be needed for the exhibition; particularly as the storage cabinet will be unavailable to support the fiddleyard and cassette shelf end. It was touch-and-go whether we remembered all of the things we got wrong on the first three, but everything went well. We also agreed on how to make and attach the folding extension arms for the new shelf. We checked supplies of studding and fixings - just some more timber will be required for next week.


A short discussion ensued about backdrops. Geoff was pleased with a Gaugemaster cloud sheet he is using on another project. "This LARGE backscene measures 2744 x 304mm and is primarily designed for use with OO or larger scales and supplied in 3 equally sized sections per pack."



Stephen expressed his like of back scenes that were predominantly a pale colour with very little detail, which we could produce ourselves. Our square board corners might scupper such ideas, so more thought is definitely required. However, we all agreed that if installed, Laurence will have to be provided with a mobile step to reach over to stock needing a quick nudge. He has already put in an order for one like those provided at the recent Epsom show!



Wednesday 2nd May

Worklist:
Resolve diamond crossing wiring issue.
Fit edging to cassette shelf.

We all attended the Epsom & Ewell show over the weekend, which generally got the thumbs-up despite the lack of mainstream narrow gauge. With exhibiting at the 7mm NG show in 2019 in mind, the various lighting systems, back-drops, supporting displays and literature etc., all came under scrutiny. However, at present, we have no plans beyond the 7mm show, so expenditure in time and money on such items has not been a priority, but consideration might be given.


The crossing wiring was perplexing and took up the whole morning, and a bit more. All we'd attempted to do was move a section break to the board joint (no DCC here). Once completed, we had discovered a small cranked rail section on the crossing without power. The rails formed part of the both routes each requiring switching by the point actuator. But before starting work on the additional microswitch, a final assessment of the problem showed an alternative - an extra feed from the newly altered section on the next board, requiring just a new wire in the loom. Once installed, testing took place, but another short, independent section of rail was also found to be powerless. A new section/switch for just the affected rails was an option, but it was finally decided to make both rails permanently live - not something taken lightly, but considered reasonable, in the circumstances. Easily accomplished, the system worked perfectly.

As this sort of thing is not on Laurence's list of interesting projects, he pressed on preparing the 9mm ply edging strips to the cassette shelf, which should be completed next time. Geoff moved on to painting white-metal bits and pieces, while Stephen unsuccessfully tried to repair the external light fittings around the generator building.